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Transactions of RHASS Volume 1940 - Page 016

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Year 1940
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OCR Text 20 STOCK-FEEDING UNDER WAR CONDITIONS. STOCKFEEDING UNDER WAR CONDITIONS. 21
time the solution is drawn off and retained for further use;
An alternative system is to use two tanks, one for soaking
the straw is then thoroughly washed with cold water, the
and another for washing. A convenient arrangement is to
first of the washings being retained because it contains _an
appreciable amount of soda. The washed material, which
contains about 20 per cent of dry matter, is ready for feeding.
Coming to details, the one alternative is to carry out'the
process in a single tank which may be of ungalvaniscd iron
(soda attacks zinc) or concrete. Soda has no action on concrete,
and the type of tank required would be easier to construct,
by means of farm labour, than 6.9., a sheep dipper. The
amount of soda solution required approaches one gallon
for each pound of straw. Thus to treat 200 pounds of straw
daily (which would provide a daily ration for about twenty
feeding cattle) the tank should hold 200 gallons .w1thout
risk of spilling. For convenience in handling, stirring, and
draining, a long, narrow, and fairly shallow tank is best.
To obtain 200 gallons’ capacity when filled to Within nine
inches of the brim, the tank might be 12 ft. long, 2 ft. 6 m.
wide, and 2 ft. deep. The bottom should have a slight slope
from end to end, and there should be a V-shaped gutter
along the bottom to assist drainage. This gutter should be
covered with a small-meSh grid, or a sheet of perforated 1ron,
to prevent its blocking.
With the single-tank system there must be a sump of the
same capacity as the tank, with preferably a hand-pump to
lift the solution from the sump back into the tank.
The procedure in operating the plant is as follows. Two
hundred gallons of water is run into the tank and 30 lb. of
caustic soda, in flake form, is dissolved in it. Two hundred
pounds of chopped straw is now added, and the mixture is
well stirred. On the following day (after about twenty hours)
the pipe connecting to the sump is opened, and the solution
is allowed to drain off. The treated straw is now sprayed
with water, and the washings are allowed to run into the
sump until the latter contains 200 gallons. When the sump ,
is full the remaining washings are allowed to run to waste.
About ‘five waters’ are required to ensure that the soda
will be completely removed, and the washing should not
be hurried, but should be done at intervals over a period of
some three hours. When washing is complete the pulp is
removed in pails or feeding-boxes, and may be fed either
immediately or later; it will keep fresh, if desired, for two
or three days.
The next batch of chopped straw is now placed in the tank.
The solution in the sump is brought up to strength by adding
about fifteen pounds of soda, and it is then pumped back
into the tank. The process is repeated for the next day’s
supply.” Once a week the whole of the stale solution is allowed
to run to waste and a fresh start is made.
have these placed parallel to each other, with the washing-
tank at a higher level than the other, and with a sloping
concrete ramp, about seven feet wide, between the two.
The straw pulp, after soaking, is thrown on to the concrete
ramp to drain, and is afterwards pushed into the upper tank for
washing. Complete instructions for building and running such
a plant have been drawn up by Imperial Chemical Industries.
The soda solution is not dangerous to work with if due
precautions are taken. Care must be taken to prevent the
access of animals to it, as if drunk it would cause severe
burns to the gullet, and might very likely be fatal. A splash
of the liquor in the eye might cause blindness unless immediate
treatment was given. In case of such an accident the worker
should lie down and water should be poured from a jug into
the eye over a period of an hour. The liquor will also cause
burns on the skin unless it is thoroughly and immediately
washed.
The liquid freezes at a few degrees below the freezing-
point of water, so that the plant should be under cover.
Obviously, a plentiful supply of water is essential, for the
treatment of every pound of straw requires a gallon of solution,
and the proper washing of the product requires two or three
gallons more. One other point is that the crude washing
water will kill fish if it is allowed to run direct into streams.
A soak-away should therefore be provided.
As regards costs, detailed figures are not yet available, but
a fairly close estimate may be made. At the time of writing
(February 1940) caustic soda in suitable flake form can be
bought at 13s. per cwt. On the single-tank system described
above, the consumption of soda is about 190 lb. for each ton
of straw treated. The cost of material would thus be 22s. per
ton. To this we may add, perhaps, 5s. per ton for chopping
the straw and probably less than 10s. per ton for labour;
the latter figure assumes that about an hour a day would
be spent in running a plant of the size that has been used
as an example. A larger plant would no doubt give a lower
labour cost per ton. Where water is paid for by volume,
the cost of this must be added. The amount required will be
six or seven thousand gallons per ton of straw treated.
The capital cost of the plant is obviously small; if gravel
and sand can be obtained locally and if the concrete work
can be done by farm labour, the direct expense (for cement
and a small hand-pump) need not exceed seven or eight
pounds. At the other extreme, the cost by contract might
be nearly £20. The charge for interest and depreciation
would in any case be practically negligible. The total cost
of the process is therefore estimated at 37s. per ton of straw.
Title Transactions of RHASS Volume 1940 - Page 016